fruiSCE Automotive Suite – Smart Manufacturing for Tier 1 Suppliers

Real-time MES, machine integration, WMS, ERP, and strategy execution. Achieve zero defects, 99% OEE, and just-in-sequence delivery – fully IATF 16949 aligned.

✓ IATF 16949 Ready ✓ VDA 6.3 Compliant ✓ AIAG MMOG/LE Aligned ✓ Used by many Tier 1 Suppliers
fruiSCE® MES fruiSCE® MI fruiSCE® WMS fruiSCE® ERP Integrations & Compliance

fruiSCE Manufacturing Execution System (MES) for Automotive

Production Execution & Traceability

End-to-End Traceability from Raw Material to Finished Assembly

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100% Traceability: Unique part serialization (barcode / RFID / DMC). Capture all production parameters (torque, pressure, weld current, etc.).
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Just-in-Time (JIT) / Just-in-Sequence (JIS): Real‑time synchronization with customer EDI (e.g., Ford, Toyota, VW). Build sequence enforced at each station.
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Error Proofing (Poka‑Yoke): System prevents next operation if previous step incomplete or out of spec. Mandatory quality check before station release.
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Andon & Escalation: Operator triggers visual/audio alert for downtime, material shortage, or quality issue. Automatic escalation to supervisor after configurable time.
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OEE Dashboard:: Real‑time availability, performance, quality, and overall OEE. Drill down to machine, shift, or part number.

Quality Management & PPAP

In‑Process Quality & PPAP Documentation

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SPC (Statistical Process Control) Real‑time control charts (X‑bar R, p, np). Immediate out‑of‑control alert and automatic lot containment.
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Defect Capture & Containment: Non‑conforming part logging with defect code (e.g., scratch, porosity, missing thread). Automatic quarantine in WMS.
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PPAP (Production Part Approval Process) Pack: Automatically generate Level 3 PPAP documents (control plan, FMEA, capability studies, dimensional results).
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First Article Inspection (FAI): Mandatory measurement record before production run. Electronic signature for approval.

Labor & Skill Management

Operator Tracking & Skill‑Based Dispatching

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Skill Matrix: Assign operators to workstations only if certified for that operation.
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Real‑Time Logging:  Scan badge at station – system records operator ID, start/stop time, and produced quantity.
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Training Expiry Alert: Automatic flag when certification expires (e.g., weld inspection license). Supervisor notified.

fruiSCE Machine Integrations

CNC, PLC, Robot & Test Equipment Integration

Native Connectivity to Any Machine – Real‑Time Data Acquisition

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Supported Protocols:  OPC UA, MTConnect, MQTT, Modbus TCP, Profinet, EtherNet/IP, and legacy serial.
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Instant Data Capture:  Cycle times, spindle load, vibration, temperature, counters, alarms, and part counts.
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Recipe Management:  Download CNC programs or robot paths from MES. Version control and change traceability.
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Counter & Tool Life Management:  Auto‑lock machine when tool hits preset life (e.g., 10,000 cycles). Request tool change on MES.

Machine Health & Predictive Maintenance

Predict Downtime Before It Happens

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Real‑Time Health Dashboard: Green/Yellow/Red status per machine. Trend analysis of key parameters.
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Predictive Alerts:  ML-based anomaly detection (e.g., spindle power rising abnormally). Send alert to maintenance team.
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Maintenance Work Order:  Auto‑generated preventive maintenance task based on runtime or calendar. Parts reservation in WMS.

Machine to MES to ERP Closed Loop

Seamless Data Flow – No Manual Entry

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Machine → MES → ERP - Machine produces part → MES records serial number, parameters, timestamp - ERP updates inventory (finished goods) - If defect detected → ERP holds shipment, triggers rework order
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OEE Loss Analysis: Categorize downtime into 6 big losses (setup, small stops, speed loss, defects, etc.). Actionable reports.

fruiSCE Warehouse Management System (WMS) for Automotive

Just‑in‑Sequence & Kanban Logistics

Synchronized Material Flow to Assembly Line

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Sequenced Staging: WMS arranges parts in exact build sequence based on MES production order. Delivers to line in sequence.
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Kanban Replenishment: Automatic supermarket replenishment when bin empties. Trigger to supplier via EDI.
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Cross‑Docking:  Inbound parts directly routed to outbound dock for line delivery – zero storage.
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Empty Container Management: Track returnable packaging. Auto‑return to supplier or cleaning station.

Inventory Accuracy & Lot Traceability

Real‑Time Inventory with 99.9% Accuracy

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RF‑guided Picking: Voice or scan confirmation. Mismatch alert if wrong part or quantity.
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LIFO / FIFO: Enforced based on shelf life or customer requirement (e.g., rubber compounds).
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Cycle Counting: Dynamic counting based on ABC classification. Integration with ERP for variance posting.
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Recall Readiness:  Full traceability from finished good serial number back to raw material lot and supplier batch.

Supplier Integration & ASN

 Advanced Shipment Notice (ASN) & Receiving

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ASN Processing: Receive ASN via EDI (EDIFACT, ANSI X12). Pre‑advise contents to quality and warehouse.
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Automated Put‑away: System recommends bin location based on part velocity (A‑moves near dock).
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Quality Sampling:  Enforce sampling plan per supplier performance. Auto‑block non‑certified lots.

fruiSCE ERP for Automotive

Supply Chain & Production Planning

Demand Pull & Capacity Planning

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EDI Integration: Receive customer forecasts and schedules (e.g., 830, 862). Convert to production orders.
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MRP with Supplier Collaboration: Generate purchase orders based on BOM and inventory. Send via EDI or web portal.
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Rated Capacity Planning: Finite scheduling respecting machine and labor constraints.
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Vendor Managed Inventory (VMI):  Supplier monitors stock at your warehouse and replenishes autonomously.

Costing & Financial Controls

 Standard Cost & Variance Analysis

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Standard Cost Roll‑up:  Material + labor + overhead. Update with BOM changes.
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Production Variance:  Compare actual vs. standard (material usage, labor efficiency, machine setup). Display per order or shift.
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Claim Management:  Track customer chargebacks (e.g., premium freight, sorting costs). Attach to quality defect root cause.

IATF 16949 Compliance

 Documented Information Management

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Control Plans & FMEA: Central repository. Link to production work instructions in MES.
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Audit Trail: All changes to master data (BOM, routing, supplier) logged with user and timestamp.
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Management Review Dashboard:  KPI trends (OEE, PPM, on‑time delivery, supplier quality) for quarterly review.

fruiStrategy Strategy Execution

From Strategy to Shop Floor – Balanced Scorecard/OKR/Hoshin Kanri & KPI Deployment

Strategy Deployment (Hoshin Kanri)

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True North Objectives:  Safety, Quality, Delivery, Cost, Morale. Each objective broken into annual KPIs.
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Catchball Process:  Top‑down target setting and bottom‑up feasibility validation.
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Strategy Translation:  Link strategic priorities, measures, initiatives, and owners.
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Monthly Review: Compare actual vs. target. Automated red/yellow/green status.

Visual Management & Real-Time KPI Dashboards

Live Performance at Every Level

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Executive Dashboard: OEE, PPM, On-time delivery, Inventory turns, Safety incidents.
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Operations Dashboard: Shift attainment, downtime reasons, changeover time, and rework monitoring.
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Large-Screen Andon: Display real-time line status, production count, and Takt time adherence.
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Mobile App Alerts: Push KPI notifications to supervisors’ phones when targets drop below threshold.

Problem Solving & Continuous Improvement (Kaizen)

A3 & 8D Workflow Integrated with MES

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A3 Problem Solving: Capture problem, root cause, countermeasures, and actions linked to affected part numbers.
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8D Reports: Auto-assign teams for customer complaints and track closure activities.
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Kaizen Event Management: Schedule improvement events and measure before/after KPI impact.
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Corrective Action Database: Link all actions to defects, audits, and customer claims with effectiveness verification.

Employee Performance & Gamification

Motivate Operators with Real-Time Feedback

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Individual Scorecards: Track productivity, quality rate, attendance, and safety observations.
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Gamification: Leaderboards for shift performance and digital achievement badges.
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Recognition System: Supervisors can award points redeemable for rewards and incentives.

Integration – The Complete Automotive Solution

One Platform. End-to-End.

Connected Manufacturing, Inventory, Strategy & Shipment Execution

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End-to-End Integration: Customer EDI → fruiSCE ERP → fruiSCE MES → Machine Integration → fruiSCE WMS → Shipment.
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Real-Time Traceability: fruiStrategy KPI monitoring connected with live production and serial-number traceability data.
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Zero Data Silos: One database for production, quality, inventory, finance, and strategy execution.
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Real-Time Synchronization: No batch delays — every transaction visible instantly across all systems.
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Low Total Cost of Ownership: Pre-integrated modules reduce implementation cost by up to 40%.

Automotive Customer Success Highlights

Trusted by Leading Tier 1 Suppliers

Real Manufacturing Results Across Automotive Supply Chains

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Global Tier 1 Seating: JIS delivery to 3 assembly plants using MES + WMS sequenced kitting with 99.5% on-sequence delivery.
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Powertrain Supplier: Machine integration + SPC reduced scrap rate from 4.2% to 1.1% within 6 months.
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Plastic Injection (Tier 2): OEE dashboard and downtime coding improved OEE from 62% to 78%.
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Electronics Module Manufacturer: Full MES traceability enabled 100% recall readiness within 2 weeks.

Implementation & Support for Automotive

Rapid, Low-Risk Deployment

Pre-Configured Automotive Manufacturing Implementation & Support

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Pre-configured for Automotive: IATF 16949 documents, PPAP forms, and EDI maps (ANSI X12, EDIFACT) included.
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Phased Rollout: Start with one production line or cell and expand gradually across the plant.
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On-site & Remote Support: 24/7 hotline support available for critical production downtime situations.
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Training Programs: Operator, supervisor, IT, and administrator training with certification support.
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Proof of Concept: Request a Proof of Concept deployment directly on your machine or production line.

Ready to become your customer’s preferred supplier?

fruiSCE Automotive Suite gives you the real-time visibility, traceability, and strategy execution to achieve 0 PPM, 100% on-time delivery, and best-in-class OEE. Contact our automotive team today.

Automotive Manufacturing Ready

✓ IATF 16949 Ready
✓ PPAP & APQP Support
✓ MES + ERP + WMS Integration
✓ Real-Time OEE Monitoring
✓ End-to-End Traceability
✓ JIS / Kanban / EDI Integration